As industrial automation evolves, manufacturers increasingly need flexible robotic systems designed around specific production challenges. Excogita’s RobotCustom division delivers customized robotics that combine engineering expertise, advanced automation, and adaptable technologies. From SCARA and Delta robots to additive manufacturing, the company develops high-performance solutions tailored to space, speed, precision, and operational requirements.
After nearly twenty years focused on the design and construction of custom testing benches and special-purpose machines for testing and production environments, Excogita has expanded its capabilities by launching RobotCustom, a division dedicated to advanced customized robotics.
The company, headquartered in Bevagna, Italy, has developed strong expertise in automation solutions for demanding industries such as aerospace, industrial manufacturing, and medical technology. Through RobotCustom, Excogita now positions itself as a strategic technology partner for companies seeking robotic systems tailored to highly specific operational requirements.
“RobotCustom was established to provide machine manufacturers and industrial companies with a flexible and highly specialized robotics partner,” explains Mirco Ronci, Managing Director of Excogita. “Many applications cannot be efficiently addressed using conventional off-the-shelf robotic systems. Our objective is to develop customized robotic solutions capable of delivering superior integration, high performance, operational efficiency, and long-term reliability.”
According to Ronci, one of RobotCustom’s major strengths lies in its ability to offer customers a single technical interface covering design, engineering, integration, and after-sales support.
Maximum Flexibility Without Technological Constraints
RobotCustom develops robotic systems according to precise customer specifications, ensuring seamless integration into existing production lines or newly designed machines.
Unlike many traditional robotics suppliers, RobotCustom does not impose proprietary hardware or software ecosystems.
“Our approach is based on flexibility,” says Ronci. “Customers are free to select the motors, drives, PLCs, PCs, and programming technologies best suited to their internal standards and operational preferences.”
The company combines commercially available industrial components with internally developed engineering solutions refined through years of experience in machine construction.
RobotCustom’s systems are built around scalable robotic platforms, including:
- Scara Robots
- Delta Robots
- Column Palletizers
- Planar Robots
These systems can be customized to meet specific space, performance, and production requirements while maintaining compact overall dimensions.
Another important advantage is the ability to integrate robotics into existing machinery while respecting footprint limitations and operational constraints.
“In many projects,” Ronci adds, “the goal is not to adapt production to the robot, but rather to adapt the robot to the production process.”
Excogita designs and manufactures high-performance testing benches, special-purpose machines, and advanced automation systems for sectors requiring exceptional precision and reliability.
The company combines:
- Technical design expertise
- Mechanical and electronic engineering
- Proprietary software development
- Industrial automation know-how
- Advanced quality-control systems
Over more than two decades, Excogita has built a strong portfolio of national and international customers, serving industries where precision, repeatability, and process reliability are critical.
Its production and engineering activities are carried out at the company’s expanded facility in Bevagna, where RobotCustom also operates.
The creation of RobotCustom represents a strategic evolution of Excogita’s accumulated expertise, extending the company’s capabilities from testing systems and production automation into the field of customized industrial robotics.
Once application requirements and performance targets are defined, RobotCustom can deliver complete robotic systems either as pre-assembled modules or fully integrated turnkey solutions.
Systems may include:
- Customized motorization
- Tailored aesthetics and branding
- Specific integration architectures
- Pre-configured operational logic
- Customer-selected automation platforms
“Our objective is to provide exactly the system required for each application,” explains Ronci. “For example, multiple motors can be interpolated through common PLC architectures when supported by the necessary mechanical and electronic design.”
This approach allows customers to select the most suitable technologies available on the market without being restricted to proprietary ecosystems.
RobotCustom’s philosophy differs significantly from standard industrial robotics.
Rather than forcing customers to adapt their production processes to predefined robotic systems, RobotCustom develops solutions specifically calibrated around operational needs, production goals, and available installation space.
This results in:
- Simplified setup operations
- Easier software integration
- Faster commissioning
- Improved operational efficiency
- Greater long-term flexibility
From Scara Robots to Delta Robots
Building on nearly twenty years of engineering experience, RobotCustom has developed a flexible robotics platform capable of supporting a broad range of industrial applications.
Scara Robotics Solutions
“Our modular and scalable Scara robots are particularly effective for assembly, pick-and-place, packaging, and high-speed handling applications,” says Ronci.
These systems combine:
- Compact dimensions
- High operational speed
- Excellent repeatability
- Precision movement control
- 360° working capability
RobotCustom also offers high-precision Scara systems suitable for:
- Micro-assembly
- Precision testing
- Electronics manufacturing
- Small-component handling
Depending on the application, payload capacities can reach up to 20 kg, while customized support structures can be developed for floor-mounted, suspended, or fully integrated installations.
The company additionally develops large-format “Maxi-Scara” solutions capable of handling payloads up to 250 kg.
Compared with conventional anthropomorphic robots, these systems can reduce required installation space by approximately 30–50%, depending on configuration.
Their compact design and high operating speed make them especially suitable for:
- Warehouse automation
- Pick-and-place systems
- Electronic board handling
- Stamping operations
Delta Robots for High-Speed Operations
RobotCustom’s Delta robots are designed for applications requiring extremely fast cycle times and high dynamic performance.
“Delta systems are particularly suitable for high-speed pick-and-place operations,” explains Ronci. “They can also be integrated with advanced vision systems for random product handling and in-line process management.”
Starting from systems with payloads up to 5 kg and arm reaches around 400 mm, RobotCustom can also develop larger and more advanced versions for precision assembly and testing applications.
Depending on customer requirements, Delta robots may include:
- Rotating wrists
- Multiple axes
- Epicyclic reducers
- Harmonic drive systems
Additive Manufacturing for Greater Flexibility
One of RobotCustom’s distinguishing technological assets is its internal Additive Manufacturing laboratory.
Through advanced additive manufacturing technologies, the company is capable of processing a wide variety of materials, including:
- Technical polymers
- Metallic materials
- Specialized industrial compounds
This capability allows RobotCustom to rapidly develop:
- Customized components
- Functional prototypes
- Specialized tooling
- Lightweight structures
- Application-specific mechanical elements
“Since 2015, additive manufacturing has become an increasingly important part of our production strategy,” says Ronci. “It enables us to accelerate development processes and respond more efficiently to complex customer requirements.”
The integration of additive manufacturing into engineering and production activities provides greater flexibility during both prototyping and final system realization.
Customized Robotics as a Strategic Industrial Advantage
Through RobotCustom, Excogita demonstrates how customized robotics can offer a highly competitive alternative to traditional standardized automation.
By combining:
- Mechanical engineering expertise
- Robotics integration
- Flexible automation architectures
- Advanced manufacturing technologies
- Customer-oriented development
the company delivers solutions specifically designed around real industrial production needs.
As manufacturing industries increasingly demand adaptable, space-efficient, and high-performance automation systems, customized robotics is becoming an essential strategic tool for improving productivity, precision, and operational efficiency.
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